Shenzhen Liandaqi Precision Ceramic Co., Ltd.

Shenzhen Liandaqi Precision Ceramic Co., Ltd.

High-Performance Atomizer Plate Solutions for Ultrasonic Humidifiers

2025 10/27

Driven by the dual drive of the upgrading of global healthy consumption concepts and climate and environmental changes, the ultrasonic humidifier market is experiencing explosive growth. From home bedrooms and offices to medical facilities and industrial workshops, the demand for humidification equipment is increasingly diversified. As the core power component of the ultrasonic humidifier, the atomization plate's atomization efficiency, stability and service life directly determine the performance and quality of the equipment. Shenzhen Liandaqi Precision Ceramics Co., Ltd. (hereinafter referred to as "Liandaqi"), which has been deeply involved in the field of precision electronic components for nearly 10 years, has officially launched a high-performance atomization sheet solution for the global market based on its deep insights into the industry's pain points and technological breakthroughs, providing ultrasonic humidifier companies with cost-effective and competitive core component support.
 
According to data from the "2025 Global Ultrasonic Humidifier Market White Paper", the global ultrasonic humidifier market will exceed US$8 billion in 2024, with the market share of high-performance models increasing from 35% in 2022 to 52%. Consumers and corporate customers' requirements for humidifiers have shifted from "simple humidification" to "high efficiency, energy saving, silent and stable, long-lasting and durable". This change directly forces the upgrade of upstream core components. "Traditional atomizer tablets commonly have problems such as rapid attenuation of atomization volume, loud working noise, and easy scaling and blockage. Especially in areas with hard water quality, the service life of some products is even less than 3 months, which seriously affects the market reputation of downstream brands." Wang Gong, R&D director of Liandaqi, pointed out at the technology sharing meeting that this is the core starting point of Liandaqi's launch of high-performance atomizer tablet solutions.
 
Liandaqi's high-performance atomizing tablet solution covers multiple frequency specifications such as 1.7MHz, 2.4MHz, and 3.0MHz, and is suitable for a full range of ultrasonic humidifiers for household, commercial, and industrial use. Its core advantages are concentrated in the three dimensions of "material innovation, structural optimization, and process upgrade", fundamentally solving many pain points of traditional atomizing tablets.
 
In terms of material selection, Liandaqi breaks through the limitations of traditional ceramic substrates and uses imported 99.5% high-purity alumina ceramics as the core substrate. This ceramic material not only has excellent piezoelectric properties, but its surface hardness reaches Mohs level 9, far exceeding the level 6 standard of ordinary ceramics, and its wear and impact resistance is increased by 40%. At the same time, the R&D team innovatively coated the ceramic surface with a layer of nano-titanium dioxide antibacterial coating. This coating can not only effectively inhibit the formation of scale and reduce the attenuation of atomization efficiency due to scaling, but also achieve an antibacterial rate of 99.2%. It is especially suitable for scenes with extremely high hygiene requirements such as maternal and infant rooms and hospitals. It has been verified by a third-party testing agency that the atomizer sheet made of this material can work continuously for 3,000 hours in a hard water environment, and the atomization volume attenuation rate is only 5%, while the attenuation rate of traditional atomizer sheets during the same period is as high as 35%.
 
Structural optimization is the key to improving atomization efficiency. Liandaqi redesigned the vibration structure of the atomizer through finite element analysis technology and upgraded the traditional plane vibration mode to a "ring-shaped focused vibration mode". This structure can make the ultrasonic energy more concentrated, and the diameter of the atomized particles can be stably controlled at 1-5 microns. It not only improves the atomization uniformity by 25%, but also allows the water mist to spread to every corner of the space faster, avoiding local water accumulation problems. In response to the needs of humidifiers with different powers, the R&D team also designed differentiated electrode layout solutions. The low-power household model adopts a "symmetrical double-electrode" structure, which reduces power consumption by 18%; the high-power industrial model uses a "multi-pole array" structure, with an atomization volume of up to 1200ml/h, meeting the rapid humidification needs of large workshops.
 
Process upgrades provide a solid guarantee for product stability. Liandaqi has established an industry-leading automated production line. From ceramic substrate cutting and polishing to electrode printing and packaging, the entire process is precisely controlled by equipment imported from Germany. Among them, the electrode printing process uses thick film printing technology, and the electrode thickness error is controlled at ±0.001mm to ensure stable current conduction; the packaging process uses high-temperature and aging-resistant epoxy resin materials, and undergoes vacuum degassing treatment to avoid the degradation of insulation performance caused by bubbles. Each atomizer tablet must pass 22 stringent tests including "high and low temperature cycle test, vibration and impact test, and life decay test" before leaving the factory. It can still work normally in extreme environments from -20°C to 80°C, fully adapting to the use needs of different climate regions around the world.
 
With excellent product performance, Liandaqi's atomizer tablets have successfully reached in-depth cooperation with many well-known humidifier brands around the world, including Philips, Delmar, Xiaoxiong and other industry leaders. The products are exported to more than 60 countries and regions in Europe, North America, Southeast Asia, etc. The case of a Korean home appliance company is quite representative. The high-end humidifier launched by this company encountered a large number of complaints in the European market due to "excessive noise" and "short lifespan" due to problems with the atomizer tablets, and its market share fell sharply. After cooperating with Liandaqi, its high-performance atomizer tablets were used to upgrade the product. The operating noise of the new model was reduced from 35 decibels to 28 decibels, and the service life was extended to more than 10,000 hours. It not only successfully solved the quality problem, but also regained market recognition with its excellent user experience. Sales in the European market increased by 68% year-on-year. The purchasing director of the company said at the cooperation signing ceremony: "Liandaqi's atomizer tablets not only enhance the competitiveness of our products, but their professional technical support also allows us to avoid many detours in product research and development, and is our most trustworthy partner."
atomizer-plate-for-humidifier
In addition to high-quality products, Liandaqi's comprehensive customized services and global service system are also important reasons for it to stand out in the international market. In response to the individual needs of different customers, the company provides "one-on-one" technical customization services, which can optimize the frequency, size and performance indicators of the atomizer according to the power, structure, application scenarios and other parameters of the customer's humidifier. In order to help customers quickly complete product adaptation, Liandaqi also provides free sample testing and technical solution support, and is equipped with a professional team of engineers to follow up throughout the process to assist customers in solving problems encountered during the installation and debugging process.
In terms of after-sales service, Liandaqi has established three regional service centers in Munich, Germany, Chicago, the United States, and New Delhi, India, equipped with professional technical personnel and sufficient spare parts inventory to provide "48-hour rapid response" services to overseas customers. Whether it is product quality consultation, technical problem solving, or after-sales maintenance support, efficient docking can be achieved. At the same time, the company promises to provide 18-month warranty service for all products, far exceeding the industry average standard of 12 months, allowing customers to purchase without worries.
 
Faced with the development trend of ultrasonic humidifiers toward "intelligent, miniaturized, and multi-functional", Liandaqi has launched a research and development plan for the next generation of atomizer tablets, focusing on the two major directions of "low-power chip integration" and "intelligent water quality adaptation". In the future, by integrating the micro control chip with the atomizer sheet, intelligent adjustment of the atomization volume and automatic fault diagnosis can be achieved; and intelligent water quality adaptation technology allows the atomizer sheet to automatically adjust the vibration frequency according to the water hardness, further improving the service life and atomization efficiency. At present, the relevant technology has obtained 3 national invention patents and is expected to achieve mass production in the first quarter of 2026.
 
As a leading supplier of core components for ultrasonic humidifiers, Liandaqi has always adhered to the concept of "technological innovation drives quality upgrading". With its precise grasp of industry trends and continuous investment in R&D, it continues to provide better atomizer tablet solutions to global customers.
 
If your company is looking for high-performance, high-stability ultrasonic humidifier atomizer tablet solutions, welcome to contact Liandaqi through the following methods: send an email to yunying@liandaqi.com to obtain a detailed product parameter manual and sample application; or communicate in real time with our foreign trade specialists via WhatsApp (+86 18682283578). Visit the official website http://liandaqi.net/ to view more product test data, cooperation cases and technical information. Liandaqi looks forward to working with you to jointly explore new opportunities in the global ultrasonic humidifier market.