As a professional nebulizer manufacturers in Shenzhen, we for humidifier nebulizer, medical nebulizer with nebulizer, hydration meter nebulizer in the long-term use of clogging problems that tend to occur, from product design to the use of maintenance to form a systematic solution to protect the stable operation of the equipment.
Optimization of materials and structure: Reduce the risk of clogging from the source
Medical nebulizer nebulizer tablets for contact with impurities in the liquid, the use of nanoscale ceramic coating surface, with 0.5mm tilted microporous design, liquid circulation is not easy to residual precipitation; humidifier nebulizer tablets for water quality scale problems, the use of anti-scaling titanium alloy substrate, through the laser-engraved honeycomb microporous structure (pore diameter) (pore diameter error ± 0.01mm), reduce the probability of calcium and magnesium ion adhesion, compared with the traditional design of the blockage rate decreased by 70%.
Due to its compact size, the nebulizer tablet of the hydrator innovatively adopts an “inverted cone-shaped nebulizer chamber”, which combines high-frequency vibration (110kHz) to form a self-cleaning force that automatically discharges the residual liquid every time it stops, avoiding the serum from drying up and crystallizing and clogging.
Process Upgrade: Enhance Anti-Clogging Performance
In the production process, all atomizing tablets undergo a “three-step anti-clogging treatment”: ultrasonic cleaning to remove processing residues → hydrophobic coating (contact angle >110°) to reduce the liquid adhesion → high-temperature aging test (80℃) (for 24 hours) to screen the substandard products that are easy to be blocked. Nebulizer tablets for medical nebulizers are additionally subjected to “medicinal liquid compatibility test” to ensure that there is no chemical reaction with common pharmaceuticals to produce precipitation.
Maintenance Guide: Extend the non-clogging cycle
For different scenarios, we provide customized maintenance solutions: humidifier nebulizer tablets are recommended to be ultrasonically cleaned with citric acid solution once a month; nebulizer tablets for medical nebulizers are rinsed with purified water after each use, and the filter cotton is replaced on a regular basis; nebulizer tablets for water replenishers are required to use non-added purified water, to avoid direct nebulization of oily and greasy serums.
The factory provides global customers with “anti-blocking kit” (including special cleaners and unblocking tools), and the technical team can adjust the parameters of the atomizer tablets according to the customer's use environment (such as high hardness water quality areas). Through material innovation, process upgrading and scientific maintenance, we can effectively solve all kinds of clogging problems of nebulizer tablets, and guarantee the long-term and stable operation of medical, humidification and cosmetology equipments.